So, replaced the starter, and that was that issue.
Reviews of OEM Volkswagen starter motor
76 votes
At this point I figured the starter was just busted. I had one overnighted and installed it the next day to no avail.
I pulled the starter, but the auto parts store was not able to test it. I bought a new one, installed it and still nothing.
My almost stock winter beater has had minimal issues minus exhaust and front end which goes just because the wear and tear. Replaced the original starter last year and alternator a couple weeks ago.
Volkswagen did something similar with the starters on the 70's/80's Rabbit -- They installed it mere inches from the exhaust, which led to premature solenoid failure. I installed a solenoid bypass button and mounted it under the dash after the 3rd starter replacement in 5 years.
I ran the smaller mk3 starter for many years, and it was fine, but now that I have a new-to-me car with the original starter still in it- I prefer that one. It never bogs down, seems to have more torque.
Ive noticed during the day on a lunch run, when I release the pedal to pull away from a stop sign or light, the engine judders hard and lunges me forward somewhat aggressive. I think this feature really puts a strain on the starter too.
I had the day off today so I went ahead and put a new starter in, the old one was ghastly, and it still wont even turn over!?
I installed a 02J VR6 starter after cleaning up and regreasing the the bendix and solenoid. Testing of the starter:
So for those who want to know a mk4 tdi manual starter does fit in a mk4 1.8t manual car! The starter is a bit longer so make sure you have clearance for it. It fit fine in my car but it's a mk2 so not sure if there is clearance issues in a mk4. I had to adjust my boost piping a bit to not hit the longer starter but, that's no big deal. Keep in mind this starter cranks like a mother ****er but, does require a strong battery in some cases more cranking amps. My car doesn't get driven much so the battery wasn't at it's full capacity so I charged it up and she cranked like hell!
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