As far as replacements I've had good luck with Rock Auto Sticking to the better brands like Motorcraft, AC Delco, Remy, and Bosch.
Bosch makes (made) excellent rebuilt alternators and I’d check them out.
I bought a Bosch alternator at O’Reilly’s for ~ $300 and the gaskets at Autozone for ~ $100 (you can get them cheaper but I needed them quickly)
I would use the BOSCH from fcpeuro.com without hesitation.
I replaced my alternator two years ago, and I put in a Bosch, and I haven't looked back. It works great and also has a warranty.
Best has been new Bosch or Delco-Romy from jobber stores. Never had one of those fail yet.
Car needed an alternator - Golf 1.8 TSI Was told there was nothing available OEM (Bosch) in Canada, and couldn't tell me when one would be available. Was quoted CAD$1800!! + install labor. Found a used OEM one at the scrap yard for CAD$50....
IMHO this is not going to work. The brushes and slide rings lifespans are about the same so IMHO you must replace whole set if you expect this to be a permanent fix. Also, you have to clean the housing from old copper dust and graphite.
On my '93 240, I used a 740 external regulator Bocsh alternator...100amps...the problem is is that the voltage regulator takes a dump, which leads to people replacing the entire unit (like me years ago).
FWIW I bought an oreilly\u2019s remanufactured for my e34 a few years ago. It failed and was replaced twice in two years until I just bought the Bosch from FCP. No issues since.
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