I'd recommend sticking with the 10.1" brakes, they are more than enough especially with good pads. I'm running the dual piston Girling 60s on my Mk1, and they really need a bigger MC too if you haven't upgraded to the later 22mm. I have rear discs as well, and I ended up using the Audi 25.4mm MC because my brakes didn't engage until about 2/3 travel. Also the Girling 60s weigh a lot more, and you do feel that unsprung weight going over rough patches in a Mk1. Lastly, it's a pain to find wheels under 16" that fit with the calipers. I had to grind the calipers and run spacers.
Fresh rebuilt these where striped completely down glass beaded and then painted they need some touch up from being moved arpund but still look good haven't seen any brake fluid since the rebuild.
I agree that girling 60 are too heavy compared to 54. With good pads 54 offer more than enough stopping power.
Brakes: 11" Rotors with Wilwood Dynalite Calipers, stainless lines and Hawk pads.
I had this retrofit on my Jetta and I was a big fan of it. The unsprung weight complaint I find to be a bit much. As stated above, the weight difference isn't exceptional. The gain here is that you have a greater surface area of clamping force with the addition of an extra caliper piston. Overall, the cost/benefit of this setup is great.
A Mk2 6 line kit will do you just fine here. The Caliper ends up in almost the exact same place as the 9.4 calipers. Ive been runnin Mk2 lines on my 20v car with the Girling 60s for years and theyre not even remotely tight when the car is raised.
I had them on my B3, those things are a boat anchor each... For the amount of stopping power they add, they also add a ton of unsprung weight.
The Girling60s weigh an absolute ton, but yield no performance advantage over a G60 setup. IMHO better street config is: - 22mm master cyl. Note that the later cabby MC is not 22mm. However the brake booster can accept one. - Corrado G60-compatible quality 11\" discs - Corrado G60 calipers and carriers - Good pads. I run Hawk HPS myself but there are several good choices - An appropriate set of adapters Personally I have rear discs and adjustable brake bias. I found it necessary to tune the balance after installing bigger, bitey-er brakes, and a heavier engine.
Personally because of the problem with using 11" rotors with calipers designed to be used with 10 5/8" calipers, AND the excessive weight, I would stick to a VW based brake upgrade. The Girling 60 calipers will fit on the VR6 and ABA steering knuckles, but the brake pads overhang the inside edge of the 11.0" rotors by just under 1/4".
the upgrade really isn't worth it. i have girling 60s with a 23mm MC and 11" rotors on my TDI. the problem is that the booster doesn't seem to keep up, so you need to stomp the pedal to get the bite you want.
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