Mine made that noise a few years ago; ripped it apart and re-greased it, and the sound went away until this summer, and I gave in and bought a new Bosch unit.
But a lot of stuff is available as white label stuff, ie: the starter cost the same as any other car starter when I got the generic Bosch version.
DIYer advice: when I go on RockAuto's website, I see that Bosch offers 2 different starter motors: one for the manual, with 0.8 kW, and one for the automatic, with 1.0kW (click on the Info buttons for that information).
I replaced on my 2016 with a brand new Bosch. In 2019. Still going strong
I have the Bosch Starter for my 3.0, my last replacement from autozone that was 200+ didn’t even last 2 years, Bosch still going strong and I have cheap duratrash as a backup in my tool chest but it’s been collecting dust!!
One was from rock auto and was new Bosch. It looked different than the one in the car but matched overall length and teeth. The other one was a rebuilt bosch from advance auto. They tested it for me in house before I left. I can hear the gear spin but not engaging.
Every single ford focus ive replaced transmissions on, that stud breaks. Every. Single. Time.
Brittle starters
these were inexpensive starters
The plastic on those is more brittle than paper thin ice.
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