Modern Bosch starters are smaller and way lighter (17lbs vs 8lbs) than the stock ones.
Pros: smaller, lighter than stock
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Denso OSGR Light Duty starters are very common so parts are easy and any local auto electric rebuilder has seen heaps of them. They may have parts to fix it on the spot. I order a primary gasket/seal kit online because swapping one is a primary cover R&I, and one muliple pack of starter motor to engine case gaskets since they're so inexpensive. If the starter concerned lacks an aftermarket pushbutton end cover I order those for every bike I buy.
First thing I do is remove the three screws holding the solenoid end cover to inspect the contacts which are cheap online. Kits with all the seals and plunger are about 30 bucks shipped so I replace them every starter removal o avoid buying more primary cover gaskets. Then (bike in neutral!) I bottom the exposed plunger manually. If starter rotates but engine does not it's starter clutch time. If engine starts I drill a ~1/4" hole centered on the end cover then reinstall it so I can ride until I sort the parts situation by usung a round shank screwdriver to push the plunger and start the engine. If putting battery voltage to the small blade connector which controls the solenoid does nothing the solenoid windings would likely be open. Those can be replaced from a donor but don't fail often. If I replace a starter I fix the original as backup.
All Balls starter clutches are decent though I don't know the OEM for the or HD. HD outsources starters but dealers stock them and parts.
Pros: parts are easy to find, inexpensive gaskets
Cons: solenoid windings can fail
For anyone having this issue with a 454 7.4L Big Block Chevy Starter; PLEASE get a NEW ACDELCO starter with brand new knurled bolts from NAPA. I’ve had this side for months where my starter pinion would get stuck to my flywheel and grind till my flywheel shaved.
Pros: new starter, knurled bolts
Cons: starter pinion stuck
Vehicle:
Chevrolet
Get the starter that fits a diesel/VR6 engines. No bushing required. Lots of power and spins the engine almost to idle speed.
Pros: lots of power, spins engine fast
Cons: no bushing required
Part number: SR0407X
I think most people don't have issues with hot starts, and the bosch rebuilds are pretty decent.
Pros: pretty decent
I've done my starter once, this was about 12 years ago. I did it with a remanufactured Bosch unit. I haven't heard anything about heat affecting the starters.
I was having the intermittent no start on my 2018 5.0 F150. I’m at roughly 42K miles. Swapped battery, still had the issue. Swapped starter, now starting and remote start back to normal. I feel like a starter should last more than 40K.
Pros: starting back to normal
Cons: starter lasted 40K miles
Vehicle:
Ford
Mileage: 67592 km
I got a replacement Duralast 17341 for a Hyundai Accent 2011 GL, and it was grinding like crazy. Really worried me.
Pros: replacement part
Cons: grinding, defective
Vehicle:
Hyundai Accent
Part number: 17341
I assumed my starter was going out so I replaced it with a new Denso one and it fixed the issue for maybe two weeks. After that it started to not crank first try and would take a while, now it’s almost every time I start it, it takes a while. I hear the starter spin and click every time so I assume it’s just not engaging the flywheel.
Pros: fixed issue for two weeks
Cons: issue returned, not engaging flywheel
I'm having a similar issue. Only hear a click when I push the ignition, the starter motor doesn't spin. I replaced the starter with a Denso remanufactured, getting the same problem. I bench tested and verified the remanufactured one spins.
Pros: remanufactured one spins
Cons: same problem after replacement
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